Also known as the ‘heart of the spinning process’, the carding phase is extremely important for smooth removal of all impurities, neps and other foreign materials present in the fibres. Our specialised carding cans, with anti-slippage top plate design, ensure proper sliver placement, handle the sliver optimally, and rule out chances of sliver displacement during high speed operations. This boosts overall mechanical efficiency and minimises sliver wastage.

Objectives Of The Carding Stage

Opening of
fiber tufts
Parallelization of the open tufts
Cleaning the impurities in cotton
Removal of neps (fiber entanglements)
Formation of sliver from cotton web and tuft
Use Of Carding Cans
Ergonomically designed card cans ensure excellent sliver uniformity, minimise sliver variations, and improve operational efficiency levels, by facilitating smooth removal of husks and neps. Jumac carding cans, with compatibility with the carding machinery being used, are key components of the carding stage.

Our carding cans are used to ensure:

  • Collection and smooth transportation of sliver.
  • Higher production efficiency and minimal downtimes during doffing.
  • Minimisation of sliver piecings in the next stage (breaker draw frames).
  • Elimination of sliver quality faults.
  • Higher productivity levels with the help of the right can size and spring load.
Carding Process
Use Of Carding Cans
Ergonomically designed card cans ensure excellent sliver uniformity, minimise sliver variations, and improve operational efficiency levels, by facilitating smooth removal of husks and neps. Jumac carding cans, with compatibility with the carding machinery being used, are key components of the carding stage.

Our carding cans are used to ensure:

  • Collection and smooth transportation of sliver.
  • Higher production efficiency and minimal downtimes during doffing.
  • Minimisation of sliver piecings in the next stage (breaker draw frames).
  • Elimination of sliver quality faults.
  • Higher productivity levels with the help of the right can size and spring load.

Why Choose Jumac Cans in Carding?

Specially designed casters
to support sliver volume & weight in the can
Powerful impact resistance
with thick body sheets for enhanced durability
Pantograph springs fitted
to ensure uniform sliver movements and facilitate sliver accommodation
Strong bottom binder
or kicking bands for additional reinforcement
Compatible

with all leading
carding machine OEMs

Productivity & ROI

maximisation through
uniform material handling

Compatibility with all OEMs

Carding cans from Jumac are compatible with all leading brands and models of carding machinery OEMs. Irrespective of what the machine setup at the mill might be, Jumac Cans are made to fit in.

Trutzschler Logo
Saurer logo
Rieter Logo
Marzoli Logo
LMW logo

Available Can Sizes

We have carding cans of different sizes & diameters to meet the precise sliver handling requirements at this stage.

Carding Cans
Diameter (mm) x Height (mm)
1200 x 1500
1200 x 1300
1200 x 1200
1000 x 1500
1000 x 1300
1000 x 1200
600 x 1200
Carding is the second stage in the overall spinning process at mills. It is done after blow room, and is followed by combing, draw framing, and roving.
There is a rule of thumb for this: the lower the carding gap is, the better is the overall quality. Advanced carding machines, together with robust card cans, keep the gap between flats clothing and the cylinder constant.
High-performance, precision-engineered carding cans eliminate the possibilities of sliver breakage and other imperfections. The percentage of neps in the fibres is minimised too (i.e., nep-removal efficiency is optimised).
Several quality-related problems, like patches and/or holes in cotton web, sliver variations, nep formation, and fibre-blending glitches, can crop up. However, by using advanced carding machinery with reliable spinning cans, these problems can be removed.
Problems in the spring load results in higher U% and CVm% of the sliver. The unevenness is more in the lower level of sliver coils of the cans.
Any tilting of the can will deteriorate the sliver quality and the coils of the sliver. This, in turn, leads to sliver wastage in the next process during unwinding in the creel zone of the breaker draw frame. That’s precisely why our card cans come with zero-tilt assurance.
Due to damaged caster wheels, the cans’ transportation and movement is affected. This leads to production loss and labour fatigue. Jumac cans come with strong and freely movable caster wheels to eliminate such issues.
Designed with state-of-the-art manufacturing technologies and available in a wide range of specifications, the specialised card cans from Jumac offer top-notch reliability, longevity and value for money.

Email
jumac@foglagroup.com

Phone
+91 33 4016 6100

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